AVL recently completed a design/build project for 20+ mobile power modules. Each fully insulated module consisted of 1250kW tier 4 gensets with dual custom 900 gallon diesel fuel tanks. The mobile units will be employed to provide emergency/backup power for a US retail chain.

AVL recently integrated and commissioned a UL9540 rated BESS at a refrigeration facility.   The BESS is a 0.7 MW/1.4 MWh system connected behind the facility meter, designed to provide 0.7 MW of power, on-demand, to cover part of the facility load.

AVL designed and integrated the system for our customer who provided the LG Batteries, Ingeteam inverters, and Leclanche Controls. The system allows for immediate response to inrush loads and curtails power by reacting during Ontario peak loads.  20ft Battery container which houses Li-Ion batteries in racks, fire suppression, DC disconnect, auxiliary power distribution, controls and cooling equipment

Commissioning has started on our customers 2x 2MW walk in “peak shaving” systems. The project presented some unique design challenges as the overall footprint available to AVL was limited. The radiator, SCR and silencer were all required to be mounted on the roof.

The disassembly begins on our customer’s custom enclosures. The three 2.5MW CAT 3520’s will be part of a fleet to provide critical backup power for a data center in Quebec.

AVL has completed a turnkey, fully insulated Outdoor Electrical Power Centre Enclosure. The enclosure is 36’ X 12’ X 12’ and houses nine (9) TPS switchgear cubicles. Ancillary equipment includes a 250 Amp ATS, 24 VDC station power supply panel, 45 kVa transformer & 225 A Distribution Board. Heating and cooling will is provided by two (2) 5 TON HVAC units. The final destination for the switchgear enclosure will be a water treatment facility in Cambridge, Ontario and is designed to -40°C to +40°C.

AVL has completed the 2MW diesel gensets integrated with UPS technology in dual 45’ long enclosures.   The dual 45’ long enclosures connects side by side and allows for full internal access. The system employs two (2) Cummins 2MW diesel gensets integrated with HITECS UPS technology. AVL’s scope included the fabrication of the dual enclosures (including removable roof panels for ease of removing components by crane) radiator penthouse structure, paint finish and installation of all mechanical and electrical components.

AVL Manufacturing is excited to work with our customer in completing the packaging of the first, low temperature, low-pressure mobile Thermal Hydrolysis Processing unit (Lystek Mobile THP®) – a first in the biosolids and organics management sector in North America.

This new innovation was conceived in response to growing market demand from smaller-scale treatment plant operators for sustainable biosolids management solutions in support of the movement toward resource recovery. It is designed to operate entirely within two vertically stacked 50’ custom-made containers and requires minimal, external utilities.

It was a pleasure to work with our customer on their latest project. AVL, along with our sister company ECO-H Technologies, collaborated with our customer to design & build a specialized energy storage system (ESS) for a wastewater treatment plant in the City of Santa Rosa, CA.  Our customer created an ESS that would ensure 100% plant uptime by facilitating the seamless transition from the utility grid to the diesel gensets.  In the event of a grid power failure, this compact 588 kWh ESS outputs 2 MW of power for 15 minutes.

Our Applications Engineer overcame a huge challenge when the site was not large enough to support a standard 40-foot containerized ESS. Nuvation worked with us to build a compact 24-foot container that met all specifications. PCS integration and final testing were performed at Parker Hannifin – Energy Grid-Tie Division. We look forward to future projects with Nuvation Energy.

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AVL has designed and built four 2MW natural gas CHP systems. Each system will have jacket water heat recovery and will be powered by a CAT G3520H. The four systems will be installed at greenhouses in the Niagara Region for a federally licensed producer of medical cannabis. Delivery of the four systems is scheduled for late 2018.

AVL was approached by our customer to build an Industrial District Energy System — a two-megawatt natural gas system to provide electricity, hot water, and steam to heat or cool the Authority’s tenant buildings on Pier 10.

This 2MW walk-in CHP system (combined heat and power) is located adjacent to the Arts & Science brewery on Burlington Street East and is part of the Authority’s move to deliver clean and efficient energy to its industrial and business tenants and to transition into an industrial hub.