Innovation at AVL

Once again AVL Manufacturing has positioned itself at the forefront of innovation in the power solutions industry by becoming the first company to successfully design, engineer, and manufacture a double-stack genset enclosure. This breakthrough marks a significant evolution in space-saving power system design and sets a new industry standard for compact, high-capacity backup power solutions.

What is a Double-Stack Genset Enclosure?

Traditional generator enclosures are single-tiered structures designed to house one generator per footprint. AVL’s double-stack genset enclosure challenges this convention by vertically stacking two generators in a single, highly engineered enclosure—effectively doubling power density without increasing ground space.

Key Benefits:

  • Maximized Space Efficiency: Ideal for dense urban sites, rooftop installations, and facilities with limited square footage.

  • Increased Power Output: Supports high-capacity backup systems in a compact footprint.

  • Reduced Site Costs: Smaller site layouts can lead to savings on construction, permitting, and site preparation.

  • Optimized Airflow & Acoustics: AVL’s custom design ensures proper ventilation, cooling, and sound attenuation for both gensets, even in stacked configurations.

What’s next for AVL’s Innovative Builds

AVL is actively working on deploying double-stack genset enclosures for several North American projects and is offering fully customizable solutions to meet unique site requirements.

AVL is also committed to:

  • Expanding this technology to include modular stacking options.

  • Exploring integrated rooftop fuel storage systems.

  • Continuing to innovate compact power solutions for next-generation infrastructure.

trusted expertise

AVL has been in the top 5 trusted packaging specialists in North America for over 25 years.

innovating ideas

Our team of 20+ engineers for varying sectors, specialize in designing innovative ideas to meet your needs.

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