A VL is proud to be making headlines in Charlotte as we continue to grow and bring new opportunities to the Queen City. Recently, Matthias Steck, Manager of AVL Charlotte, sat down with WCNC’s Charlotte Today to talk about the exciting expansion of our new state-of-the-art facility and the 325 jobs it will bring to the local community.

During the interview, Matthias highlighted AVL’s commitment to building more than just world-class manufacturing solutions. He emphasized our investment in people, careers, and the local workforce. From skilled trades to engineering and support roles, AVL is opening doors for individuals ready to grow with a company that values teamwork, innovation, and long-term development.

Charlotte’s newest facility at 13006 Sam Neely Road is not just a workplace, it’s a hub of collaboration and progress. As AVL gears up for production this fall, our team is excited to welcome new members who will play a key role in shaping the future of manufacturing.

To watch the full WCNC interview, click here.

With over 325 positions opening, we’re offering opportunities in skilled trades, engineering, and support roles. Joining AVL means more than just a job, it’s a chance to be part of a global team that delivers cutting-edge solutions while investing in the people who make it all possible.

Apply today at arrowworkforce.com/careers-at-avl/ and take the next step with AVL.

Expansion of AVL Hamilton’s facility to approximately 235,000, with the addition of Plant D. Plant D, a 25,600 square foot facility is designed to support growing customer demand and large-scale projects. This new plant adds six monthly production spots to AVL’s manufacturing schedule, significantly increasing throughput and reducing lead times.

Plant D is equipped with four 35-tonne cranes, allowing the team to safely handle and assemble some of the industry’s largest and most complex enclosure systems. This investment not only enhances AVL’s heavy-lift capabilities but also solidifies its position as a leader in custom-engineered solutions for power and infrastructure. The expansion represents AVL’s continued commitment to innovation, scalability, and customer service—ensuring the company is well-positioned to meet the needs of diverse industries across North America.

The new facility will specialize in manufacturing custom industrial enclosures for large standby power generators used in:

With a facility launch date of September 2025, AVL is excited to announce some of the features and benefits of our new facility.

With our new U.S. facility near Charlotte, AVL is positioned to deliver faster, more efficient support to our American partners. With the same trusted expertise and innovating ideas, AVL can now better serve North America.

Big additions to the rapidly growing company of AVL. AVL Manufacturing, headquartered in Hamilton, Ontario, is making a major leap into the United States with its first-ever U.S. production plant in Charlotte, North Carolina. This milestone comes as AVL aims to strengthen its presence in the growing North American market for industrial power solutions.

After evaluating multiple locations, AVL chose the Steele Creek area in southwest Charlotte for its strategic benefits:

The new facility will specialize in manufacturing custom industrial enclosures for large standby power generators used in:

A AVL Manufacturing Inc. is proud to announce its new partnership with Toromont, a leader in power generation solutions. This collaboration combines AVL’s expertise in custom standby power enclosures with Toromont’s industry-leading power systems, delivering reliable and innovative solutions for critical applications. Together, we are committed to providing high-quality, turnkey power solutions that ensure performance, durability, and efficiency for our customers.

AVL Manufacturing provides reliable standby power solutions in custom enclosures designed to meet the unique needs of data center projects. Our expertly engineered enclosures ensure:

Once again AVL Manufacturing has positioned itself at the forefront of innovation in the power solutions industry by becoming the first company to successfully design, engineer, and manufacture a double-stack genset enclosure. This breakthrough marks a significant evolution in space-saving power system design and sets a new industry standard for compact, high-capacity backup power solutions.

Traditional generator enclosures are single-tiered structures designed to house one generator per footprint. AVL’s double-stack genset enclosure challenges this convention by vertically stacking two generators in a single, highly engineered enclosure—effectively doubling power density without increasing ground space.

Key Benefits:

We collaborated with our customer to design & build specialized energy storage system (ESS) for a wastewater treatment plant in the City of Santa Rosa, CA. Our customer created an ESS that would ensure 100% plant uptime by facilitating the seamless transition from the utility grid to the diesel gensets. In the event of a power grid failure, this compact 588 kW ESS outputs 2MW of power for 15 minutes. It was a pleasure to work with our customer on their latest project.

Our applications engineer overcame a huge challenge when the site was not large enough to support a standard 40-foot containerized ESS. Nuvation worked with us to build a compact 24-foot container that met all specifications. PCS integration and final testing were performed at Parker Hannifin – Energy Grid-Tie division. We look forward to future projects with Nuvation Energy.

The Let’s Talk Energy event had a great turnout at AVL Manufacturing. Our expert panel consisting of Torment CAT, AVL Manufacturing, NRG Peaks, GHD, Safetypower & Centaurs discussed scenarios that are challenging electricity consumers in Ontario.

This free info session was a great opportunity to discuss how industry leaders are leveraging Combined Heat and Power (CHP), Energy Storage System (ESS) and the lates natural gas engine technology to mitigate rising energy costs & Global Adjustment.